Author name: admin

Blogs

Urban Flood Management – IoT Monitoring and Early Warning Systems

Heavy rain can turn a city’s roads into rivers within hours. Blocked drains, rising nullahs and overloaded pumping stations are usually reported only after waterlogging has begun. Urban flood management aims to change this by giving authorities measured, real-time information on rainfall and water levels, so that they can respond earlier and in a more organised way. What Is Urban Flood Management and Where Does IoT Monitoring Fit? Urban flood management covers the planning, drainage infrastructure, monitoring and emergency response that reduce the impact of flooding in cities. IoT (Internet of Things) monitoring adds a continuous stream of field data: sensors measure rainfall, water level and flow at key locations and send the readings to a central control room over telemetry links. IoT monitoring does not prevent heavy rain, and it does not replace drainage design. Its role is to show what is happening in the drainage network and river system, as it happens, so that decisions are based on measurements rather than on reports from the field. What Is the Difference Between Monitoring, Early Warning and Flood Forecasting in Urban Flood Management? These three terms are often used as if they mean the same thing, but they are different: Monitoring: continuous measurement of rainfall, water level and flow, with data displayed, stored and trended. It tells you the present condition. Early warning: alerts generated when measured values cross defined thresholds, or rise unusually fast, so that people can be warned and actions started. It is based on what the sensors are measuring now and the limits set for each location. Flood forecasting: the use of rainfall forecasts and hydrological or hydraulic models to estimate future water levels and flood extent. It needs catchment data, calibrated models and, usually, specialist hydrological expertise. Forecasts carry uncertainty and cannot be guaranteed. A good monitoring network is the foundation for the other two. Without reliable field data, neither early warnings nor forecast models can be checked or improved. What Does an IoT Monitoring Network for Urban Flood Management Include? Rainfall measurement: tipping-bucket rain gauges and automatic weather stations at representative locations. Water level measurement: non-contact radar sensors or submersible pressure sensors in drains, culverts, channels, rivers and underpasses. Flow and velocity measurement: Flow and velocity measurement: Non-contact radar velocity sensors and suitable area-velocity flowmeters can be deployed at selected channels to measure flow velocity and estimate discharge, depending on channel geometry and site conditions. Data loggers and telemetry: low-power loggers that record the readings and send them by cellular or satellite links, with local storage if the link fails. Control room platform: dashboards, maps, alarm thresholds, trends and SMS or email alerts. SCADA and automation: links to pumping stations, gates and other equipment, where operators need to act on the data. How Does SCADA Support Urban Flood Management? SCADA (Supervisory Control and Data Acquisition) brings field data, alarms and equipment control into one operator interface. In urban flood management, it is the layer that connects monitoring with action: It displays rainfall, drain levels and river levels on one screen, with alarms when thresholds are crossed. It shows the status of pumps, gates and sluices, and lets authorised operators start, stop or adjust them from the control room. It records events, alarms and operator actions, which helps in reviewing how a flood event was managed. It can share data with other platforms, such as city command centres, through standard communication methods. Where the infrastructure includes pumping stations or gate systems, SCADA and PLC-based automation are what allow the monitoring data to be used for coordinated operation. Automated control actions can be configured through PLC-based logic, with suitable interlocks, operating limits and manual override provisions to ensure safe equipment operation  How Does Predictive Analytics Support Urban Flood Management? Once rainfall, level and flow data have been collected over time, they can be analysed to give operators more lead time. Predictive analytics in this context means practical, well-understood methods, including: Rate-of-rise alerts, which flag a level that is climbing faster than normal even before a fixed threshold is reached. Historical analysis, which shows which drains and locations respond fastest to rainfall and where waterlogging repeats. Rainfall–runoff and hydraulic models, which use measured data to estimate how a catchment may respond, where such models are available and calibrated. Data quality checks, which identify sensors that are silent, drifting or blocked. The usefulness of any of these methods depends on the quality, continuity and spacing of the field data. Predictions are estimates, not guarantees, and should be used together with operator judgement and official forecasts. What Challenges Should an Urban Flood Management Network Plan For? Power: many sites have no mains supply, so solar power and low-power loggers are often needed. Communication: coverage can weaken during storms, so local data storage and, for remote sites, satellite links are worth considering. Debris and silt: sensors in drains can foul or be damaged. Non-contact radar sensors reduce, but do not remove, the need for inspection. Theft and vandalism: equipment should be mounted securely and its status monitored. Maintenance: even low-maintenance sensors need periodic inspection, cleaning and verification, especially before the monsoon season. How Does Aaxis Nano Integrate Urban Flood Management Systems? Aaxis Nano brings together hydrological instrumentation, telemetry and SCADA into a single working system, designed around the drainage network and the decisions the control room needs to make. Our work includes selecting suitable instruments for each location, configuring telemetry and data loggers, setting up the control room platform and alarm logic, and integrating the data with SCADA where equipment control is required. For field measurement, we work with technology partners that specialise in hydrological and meteorological instruments, including OTT HydroMet, Sommer and Sutron. These technologies support different aspects of hydrological monitoring, including water-level measurement, rainfall monitoring, discharge measurement and field data acquisition, depending on the selected instrument and application. Our own I-Telemetry platform and OPTIMA NETLOG data loggers, described on our telemetry page, handle data collection, transmission, storage and alerts, and our automation and process control team connects

Events

Aaxis Nano at APARC General Assembly 2026

APARC General Assembly 2026 Aaxis Nano at APARC General Assembly 2026 : Advancing Atmospheric & Environmental Monitoring 28th October 2026  | Maharashtra , India 12–16 October 2026 | Indian Institute of Tropical Meteorology (IITM), Pune Aaxis Nano Technologies participated in the APARC General Assembly 2026, hosted by the Indian Institute of Tropical Meteorology (IITM), Pune, under the theme “Atmospheric Processes and Their Role in Climate.” The five-day event brought together scientists, researchers, and industry professionals to exchange knowledge on atmospheric processes, climate dynamics, and emerging technologies supporting environmental research. Event Highlights Technology Showcase: Presented advanced solutions for weather, air quality, water, and flood monitoring, demonstrating Aaxis Nano’s diverse environmental instrumentation portfolio. Smart Data Integration: Highlighted IoT-enabled technologies and real-time data acquisition systems supporting continuous measurements, centralized visibility, and informed decision-making. Scientific & Industry Engagement: Interacted with researchers and atmospheric science experts, exchanging insights on evolving monitoring requirements, climate research, and opportunities for collaboration. Aaxis Nano’s participation at APARC General Assembly 2026 reinforced its commitment to supporting scientific research, strengthening environmental monitoring capabilities, and advancing technology-driven climate intelligence.

Automation, Case Studies, News, PROJECT SPOTLIGHT

Siemens SIMATIC PLC Component Package for BHEL Trichy

138 PLC Components Siemens SIMATIC PLC Component Package for BHEL Trichy 26 October 2026  | Tamil Nadu , India 138 PLC Components | S7-300 & S7-400 Series | BHEL SSTP, Trichy | 2025 The Project Aaxis Nano Technologies supplied 138 Siemens SIMATIC PLC components to Bharat Heavy Electricals Limited(BHEL), SSTP Trichy, Tamil Nadu. The supply covered the S7-300 and S7-400 series, including CPUs, powersupplies, communication processors, interface modules, and digital and analogue input/output components. Siemens SIMATIC PLC Component Range The supplied range included standard, fail-safe and redundant CPU configurations, PS407 and PS307 powersupply modules, and communication processors such as CP 443-5 Extended, CP 343-1 and CP 340. The scopealso included interface modules for ET 200S and ET 200M systems, digital and analogue I/O modules, andspecialised function modules. The Outcome The completed supply provided BHEL SSTP Trichy with the specified Siemens SIMATIC PLC components acrossprocessing, power supply, communication, interface and I/O functions. The project reflects Aaxis NanoTechnologies’ role in supplying industrial automation components for the facility. Aaxis Nano Technologies Pvt. Ltd. Industrial Automation | PLC | Communication & Interface Modules | Digital & Analogue I/O

Events

Aaxis Nano at ACRS 2026 | Bridging Ground Intelligence with Remote Sensing

Asian conference on remote sensing Aaxis Nano at ACRS 2026 | Bridging Ground Intelligence with Remote Sensing 12th October 2026  | Dehi, India 47th Asian Conference on Remote Sensing | 12–16 October 2026 | Vivanta New Delhi, Dwarka Aaxis Nano Technologies participated in ACRS 2026, held under the theme “Remote Sensing for Future Earth: Innovation, Inclusion & Impact,” bringing together researchers, scientists, and industry experts to explore advancements in Earth observation and environmental monitoring. Event Highlights Technology Showcase: Presented advanced solutions for hydrology, meteorology, greenhouse gas monitoring, snow and avalanche monitoring, and flood monitoring at Booth 33. Technical Session: Vysakh Mohan, our Technical Expert, delivered an insightful presentation on “Ground Truth for Remote Sensing: Water, Climate and Emissions,” emphasizing the importance of ground-based measurements in validating satellite observations and enhancing environmental monitoring accuracy. Industry Engagement: Connected with INRM Consultants, visitors from ISRO, and remote sensing professionals, exchanging insights on emerging technologies and monitoring applications. Aaxis Nano’s participation reinforced its commitment to integrating ground-based intelligence with remote sensing technologies for reliable environmental monitoring and informed decision-making.

Blogs, PLC (Programmable Logic Controller)

Hybrid PLC-DCS Architectures: A Modern Approach to Legacy Control System Migration

Process plants rarely get the luxury of a full shutdown to rebuild their control system. Yet ageing controllers, scarce spare parts and growing data needs are leading many of them to consider modernisation. Depending on the process, scale and project requirements, the right answer may be a PLC-based system, a DCS or a hybrid PLC-DCS architecture. This guide explains how to compare these options and how a phased migration can help limit disruption to production. Aaxis Nano supports such projects as the system engineering and integration partner for PLC panels, SCADA and HMI, distributed I/O, MCC/IMCC, drives, field instrumentation, networking, commissioning and lifecycle support. What Is a Hybrid PLC-DCS Architecture in Industrial Process Automation? A PLC (Programmable Logic Controller) is fast and flexible, and it excels at discrete and sequential control such as starting motors, running interlocks and operating machinery. A DCS (Distributed Control System) is traditionally built for continuous processes, with strong loop control, redundancy, plant-wide engineering and operator management. A hybrid PLC-DCS architecture combines elements of both. PLC platforms handle discrete, sequential and motor control, while DCS-style functions such as continuous loop control, redundancy and centralised alarming are provided for the continuous parts of the process, all connected through a common SCADA and engineering layer. Modern PLC platforms can take on some DCS-style duties, such as redundant control and plant-wide visualisation, where the process allows. Modern PLCs do not simply replace a DCS. Whether a plant is best served by a PLC-based system, a DCS or a hybrid architecture depends on the process type, scale, redundancy requirements, existing infrastructure and project requirements. Continuous, high-availability process plants may favour a DCS; discrete or sequence-driven plants often suit PLCs, and plants with both kinds of area may consider a hybrid. DCS is covered here for technical comparison; Aaxis Nano’s scope is the PLC, SCADA/HMI, I/O, motor control, drives, and field-level engineering around the control system. Why Are Legacy Systems a Problem for Industrial Process Automation? Older control systems were designed for stability, not for change. Common issues include: Obsolete hardware: discontinued controllers and I/O cards make spares expensive and lead times long. Limited connectivity: older systems have few options for Ethernet, OPC UA or cloud links. Closed engineering: changes are slow, and knowledge often sits with a few people. Poor data access: operators and managers cannot easily get the information they need for optimisation. Higher risk: ageing components can increase the chance of unplanned downtime. How Can Hybrid PLC-DCS Architectures Support Industrial Process Automation? Where a hybrid approach suits the process, the potential benefits include: Scalability: new units, drives or I/O can often be added without redesigning the whole system. Reliability: redundant controllers, networks and power supplies can help keep the process running if a component fails. Spares and lifecycle planning: PLC hardware is widely available, and standard components may reduce spare-part costs, depending on the project. Open connectivity: standard protocols can make it easier to link drives, protection relays, analysers and enterprise systems. Streamlined engineering: one engineering environment for logic, HMI and diagnostics can save time during commissioning and changes. How Can Plants Upgrade Industrial Process Automation With Minimal Disruption to Production? A phased migration is a commonly used approach where technically feasible: Survey and document: list existing controllers, I/O, networks, drives and field devices. Design in stages: split the plant into areas that can be migrated one at a time. Introduce distributed I/O: place new remote I/O cabinets near the process, and re-terminate field signals during planned outages. Run in parallel: keep the old system as a backup while the new controllers are tested with real signals. Cut over area by area: switch each section only after loop checks, interlock tests and operator training. Consolidate on a common SCADA layer: give operators one view of the entire plant. This approach may reduce risk, spread the investment over time, and limit the length of stoppages, depending on the plant. Aaxis Nano supports each stage as the system engineering and integration partner, from panel design and I/O engineering to commissioning and lifecycle support. Which Brands Suit Industrial Process Automation Upgrades? From the Aaxis Nano portfolio, the best-fit brands for this topic are: Aaxis Nano (in-house): engineered PLC panels, distributed I/O, MCC and IMCC panels for networked motor control, drives, SCADA and HMI systems, field instrumentation, industrial networking and telemetry, delivered with commissioning and lifecycle support as the system engineering and integration partner. Siemens: the SIMATIC S7-1500 for high-performance control, ET 200MP and ET 200SP distributed I/O for remote field cabinets, and SINAMICS drives for pumps, fans and process motors. For plants still running S7-300 or S7-400 controllers, these newer platforms can offer a migration path, subject to a review of the existing system. Badger Meter: control valves, actuators and smart valve positioners that carry out the final control action in the process. SEG: protection relays for motors, feeders, generators and transformers, so that the electrical side is protected and communicates with the control system. What Should You Check Before Choosing an Industrial Process Automation Architecture? Process type: is it mainly continuous, batch or discrete? Availability needs: which units need redundancy? Existing assets: which instruments, drives and panels can be reused? Communication: which protocols must be supported now and in future? Cyber security: how will networks be segmented and access controlled? People: who will operate and maintain the system, and what training do they need? Talk to Our Experts Talk to our experts at Aaxis Nano to evaluate your industrial process automation requirements and plan a phased control system upgrade for your plant, with the right PLC panels, SCADA and HMI, distributed I/O, MCC/IMCC, drives, field instrumentation, networking, commissioning and lifecycle support for your site. FAQs What is the difference between a PLC and a DCS? A PLC is designed for fast logic and sequence control of machines and process areas, while a DCS is designed for plant-wide continuous process control with built-in redundancy and centralised engineering. The gap has narrowed and modern PLC platforms can deliver some DCS-style functions,

Blogs, PLC (Programmable Logic Controller), SCADA

SCADA and PLC Integration: Bridging the OT-IT Gap for Smart Industrial Automation

Many plants still run their machines and their business data as two separate worlds. The control room knows what the pump is doing, but the maintenance, quality and planning teams find out hours later, if at all. SCADA and PLC integration is the practical way to join these worlds, so that live plant data becomes something every team can use. Aaxis Nano supports this as a system integration partner, with PLC and control panels, SCADA and HMI, MCC/IMCC integration, industrial networking, telemetry, commissioning and lifecycle support. What Is SCADA and PLC Integration in Industrial Automation? A PLC (Programmable Logic Controller) is the “brain” of the machine or process area. It reads signals from sensors, runs the control logic and switches motors, valves and drives. SCADA (Supervisory Control and Data Acquisition) is the supervisory layer above it. It collects data from many PLCs, shows it on operator screens (HMI), raises alarms and stores history. SCADA and PLC integration means connecting these two layers properly, using standard communication such as Modbus, PROFINET or OPC UA, so that the data flows in both directions: measurements go up, and set points and commands come down. In simple terms, PLCs control the process, and SCADA lets people see, understand and manage it. Aaxis Nano engineers both layers, from PLC and control panels to SCADA and HMI, and connects them through properly designed industrial networking. Why Do Legacy Systems Fail Without SCADA and PLC Integration? Older control setups were built to keep a single machine running, not to share information. Without proper SCADA and PLC integration, plants usually face the same problems: Data silos: each PLC or panel works in isolation, so nobody sees the whole plant on one screen. Slow fault-finding: operators walk to the panel instead of seeing alarms and trends remotely. Manual reporting: readings are written down or copied into spreadsheets, which invites errors. Unplanned downtime: without trend data, early warning signs of wear or drift can go unnoticed. Difficult expansion: adding a new line means rewriting custom links between old and new devices. These issues are less about equipment age and more about the missing connection between the control and information layers. How Does SCADA and PLC Integration Close the OT-IT Gap? OT (Operational Technology) is the world of PLCs, drives, sensors and panels. IT (Information Technology) is the world of servers, databases, networks and business software. OT-IT convergence brings the two together, and SCADA and PLC integration is the bridge. Once integrated, a well-designed system can: Show live process values, alarms and trends from every area on a central HMI. Store data in a historian so that engineers can analyse performance over weeks and months. Generate automatic shift, daily and compliance reports. Support condition monitoring and predictive-maintenance programs by tracking motor current, vibration, runtime and temperature. Send data securely to plant-level or cloud dashboards to support management decisions. The result can be faster response, improved visibility into factors affecting uptime, and a consistent view of plant operating data across the plant. Aaxis Nano supports this with engineered PLC panels, SCADA and HMI, MCC/IMCC integration and industrial networking, so that field data reaches the control room in a structured way. What Are the Key Building Blocks of SCADA and PLC Integration? A reliable architecture usually has four layers: Field → Control → Supervisory → Information & Connectivity. Field layer: Sensors, analysers, flowmeters, drives and actuators that generate the raw signals and carry out the final control action. Control layer: PLC panels, distributed I/O and Motor Control Centre (MCC) or intelligent MCC (IMCC) panels. The PLC runs the logic and interlocks, while MCC/IMCC panels provide motor control and protection. Intelligent MCCs can also exchange motor status, alarms and commands with the PLC and SCADA systems over industrial communication networks. Aaxis Nano engineers PLC and control panels, integrates MCC/IMCC systems, and configures industrial communication interfaces to support coordinated process control. Supervisory layer: The SCADA server, operator HMI, alarm management and historian that supervise, display and log the process. Aaxis Nano develops and integrates SCADA/HMI systems for process visualisation, alarm management, historical data access and operator monitoring. Information & Connectivity layer: Reporting, analytics and secure data links to IT systems or the cloud. Gateways, protocol converters and data loggers sit around the OT-IT boundary as edge and connectivity devices, collecting data from the control and supervisory layers and passing it securely to the IT side. Through industrial networking and telemetry integration, Aaxis Nano supports the structured transfer of plant data to authorised monitoring and reporting systems. Good SCADA and PLC integration also plans cyber security from day one, with network segmentation, role-based access, and controlled links between plant and office networks. Aaxis Nano covers panel engineering, networking, commissioning and lifecycle support, so that each layer is engineered, tested and maintained as part of one system. Which Brands Suit SCADA and PLC Integration? For this topic, the most suitable brand combination in the Aaxis Nano portfolio is:  Aaxis Nano (in-house): engineered PLC and control panels, MCC and IMCC panels, SCADA & HMI systems, industrial networking, telemetry, commissioning and lifecycle support, built to suit the plant’s process logic and communication needs. Siemens: the SIMATIC S7-1500 PLC platform for demanding automation tasks, ET 200SP and ET 200MP distributed I/O for remote field cabinets, and SIMATIC HMI panels for local operator stations. I-Telemetry: OPTIMA IoT data loggers and gateways that carry data from field devices over RS485, Modbus, LAN or 4G to dashboards and servers. Together, these cover the full path from field signal to control room screen to management report, with Aaxis Nano acting as the system integration partner. How Can You Plan SCADA and PLC Integration Without Stopping Production? A phased approach can help keep the plant running: Audit the existing PLCs, protocols, I/O lists and network layout. Prioritise the areas where downtime or manual work costs the most. Use gateways or protocol converters to bring older PLCs onto the new SCADA layer first. Add distributed I/O and new PLC panels area by area during planned

Case Studies, News, PROJECT SPOTLIGHT, RTWQMS—Real Time Water Quality Monitoring System

Aaxis Nano Advances Mobile Wastewater Monitoring for DPCC

Mobile Real-Time Water quality monitoring System Aaxis Nano Advances Mobile Wastewater Monitoring for DPCC 22 October 2026  |  Delhi, India Delhi Pollution Control Committee (DPCC) | 1 Mobile Monitoring Van | Multi-Parameter Analysis | Radar-Based Flow Measurement | 5-Year O&M The Project Aaxis Nano Technologies Pvt. Ltd. has been awarded a project by the Delhi Pollution Control Committee (DPCC) for the supply, installation and commissioning of a mobile wastewater quality monitoring system. The mobile laboratory isintended to support field investigations across the Yamuna, major drain outfalls and industrial-area drains. Comprehensive Wastewater Quality Analysis The proposed system covers the following monitoring and analysis capabilities:– Core water quality: pH, temperature, conductivity, dissolved oxygen (DO), biochemical oxygen demand (BOD), chemical oxygen demand (COD) and total suspended solids (TSS).– Organic and nutrient analysis: Oil and grease (O&G), nitrate, total organic carbon (TOC), organic fingerprint and phosphate measured as phosphorus (P).– Microbiological monitoring: Total coliform and faecal coliform (TC/FC).– Flow and location: Portable radar-based velocity measurement and GPS-based location detection. Data Acquisition & Centralised Monitoring The proposed system includes data acquisition and transfer infrastructure, a modem and central-office computingfacilities. It is designed to transmit both unprocessed and validated monitoring data to DPCC’s main server for centralised access, review and analysis. Five-Year Operation and Maintenance The project scope includes five years of operation and maintenance following implementation, covering operation andupkeep of the monitoring facility in accordance with contractual requirements. Extending Field-Level Monitoring The proposed mobile platform brings water-quality analysis, microbiological monitoring, radar-based flow measurement and location identification into a single field-deployable system. It is intended to extend DPCC’s monitoring reach beyond fixed stations and support investigations across diverse wastewater locations, with centralised data connectivity and five-year operation and maintenance. Aaxis Nano Technologies Pvt. Ltd. Wastewater Quality Monitoring | Mobile Environmental Laboratories | Multi-Parameter Analysis | Microbiological Monitoring | Flow Measurement | Data Acquisition & Connectivity | Operation & Maintenance

Events

Aaxis Nano at OSPCB’s 43rd Foundation Day

Aaxis Nano at OSPCB’s 43rd Foundation Day Strengthening Environmental Monitoring Through Advanced Technologies, Integrated Solutions, and Data-Driven Insights 18 September 2026  | Odisha, India Aaxis Nano Technologies Pvt. Ltd. marked its participation in the 43rd Foundation Day celebration of the Odisha State Pollution Control Board (OSPCB), held on 18 September 2026 in Bhubaneswar, Odisha. The occasion served as a distinguished platform for engagement with environmental authorities, industry professionals, and technical experts, fostering meaningful discussions on technological advancements, regulatory monitoring, and innovative approaches to environmental management. Event Highlights Technology Showcase: Presented advanced solutions for air quality, water and wastewater monitoring, hydrological measurements, and automated sampling, highlighting Aaxis Nano’s comprehensive environmental monitoring portfolio. Integrated Monitoring Capabilities: Highlighted real-time data acquisition, continuous monitoring, and intelligent solutions for improved efficiency and environmental compliance. Knowledge Exchange & Industry Engagement: Engaged with industry professionals through technical demonstrations and discussions on emerging environmental monitoring technologies. VARUN | Advancing Mobile Water Quality Monitoring in Odisha Strengthening its collaboration with OSPCB, Aaxis Nano supplied VARUN (Van for Analysis and Research on Urban Drainage and Natural Watercourses), a mobile laboratory enabling rapid, on-site water quality assessment across Odisha. Rapid Water Quality Assessment: Enables on-site testing of rivers, canals, drains, and wastewater, generating detailed reports in approximately 45 minutes. Integrated Digital Monitoring: Facilitates real-time data access, centralized reporting, and informed regulatory decision-making through a digital dashboard. Aaxis Nano remains committed to advancing environmental monitoring through innovative technologies, integrated solutions, and reliable data.

Blogs

Flow and Turbidity Monitoring: Early Detection of Changes in Water and Wastewater Systems

Water can look perfectly clear and still be carrying a problem: a leak upstream, a filter beginning to underperform, or a discharge that has not yet caused a visible change. Flow and turbidity monitoring is a practical way to get an earlier indication of these risks, because both parameters respond quickly to changes that slower-moving indicators may not reveal in time. Why Flow and Turbidity Monitoring Works Better Together On their own, flow and turbidity are each useful. Together, they give a fuller picture. A rise in turbidity combined with a change in flow can point to events such as a pipe failure, an unauthorised discharge, erosion or filter breakthrough, and may warrant investigation, whereas either reading alone might be dismissed as normal variation. This is why water and wastewater monitoring networks increasingly pair the two rather than treating them as separate measurements. Neither reading identifies a cause on its own. A turbidity or flow change is a signal to investigate, for example through sampling or a site inspection, not confirmation of what caused it. What Turbidity Data Shows in Flow and Turbidity Monitoring Turbidity, the cloudiness of water caused by suspended particles, responds quickly to changes in water quality. Online turbidity monitoring is used at several points: Post-filtration monitoring in drinking water treatment, where a turbidity rise can be an early indication of a filter performing below expectations, ahead of the next scheduled lab sample Sewer network monitoring, where a turbidity change may flag a possible discharge entering the network upstream of a treatment plant and prompt further investigation Reservoir and river monitoring, where turbidity rises after heavy rainfall may be associated with erosion, sediment loading or other events affecting raw water quality Because turbidity monitors can operate continuously and report in near real time, they provide an earlier indication of change than periodic sampling alone. What Flow Data Shows in Flow and Turbidity Monitoring Flow measurement in open channels such as sewers, stormwater drains and irrigation canals adds a different layer of information. Open channel flow measurement using non-contact sensors can help identify: Infiltration and inflow (I&I): unexpected flow increases during rain events can indicate stormwater entering the sanitary sewer Possible blockages or restrictions: an unusual drop in flow at a monitoring point may indicate a restriction downstream Pollutant load: flow rate combined with concentration data (such as turbidity or BOD) supports estimates of the mass of a pollutant passing a point, which can be relevant for reporting Flood risk indicators: rising flow in storm water channels can support alerts and response planning Non-contact sensors are widely used in these applications because they measure without touching the water, which suits wastewater environments where fouling can affect contact-based sensors. Hidden Risks Flow and Turbidity Monitoring Can Flag When flow and turbidity data are reviewed together and compared against historical baselines, they can highlight patterns worth investigating: A gradual increase in baseline turbidity at a treatment plant intake, which may be associated with changes in the catchment A turbidity rise with no corresponding flow change, which may suggest a localised source rather than a weather-driven event and is worth checking on site Rising dry-weather flow in a sewer network, which can be an indicator of infiltration and may prompt inspection Correlated flow and turbidity rises during storms, which help operators compare a typical storm response against unusual behaviour In each case, the data flags a pattern. Confirming the source or cause requires further investigation. Building a Flow and Turbidity Monitoring Network with Aaxis Nano Getting useful signals from flow and turbidity monitoring depends on the design of the whole system: sensors matched to the water and channel conditions, calibration suited to the specific water matrix, telemetry that delivers data in near real time, and a data platform that can flag anomalies automatically rather than relying on manual chart review. Site conditions such as channel geometry, debris load, access and power availability are inputs to the system design. Aaxis Nano is a system engineering partner for this, working with two OEMs: ATI for online turbidity monitoring, including the NephNet online turbidity monitor, a nephelometric monitor for continuous or spot-check turbidity measurement at points such as filter effluent, clarifier outlets and final effluent sample points. Teledyne ISCO for non-contact open channel flow measurement, including the LaserFlow non-contact velocity sensor, which measures surface flow velocity without submersion and suits debris-laden or corrosive wastewater flows in manholes and open channels. An explosion-proof LaserFlow EX variant is available for classified hazardous areas. Talk to our experts to evaluate your flow and turbidity monitoring requirements. Aaxis Nano provides system engineering, station design, sensor integration, telemetry, commissioning and lifecycle support across India. Turning Flow and Turbidity Monitoring Data into Earlier Indication The value of flow and turbidity monitoring is not the raw numbers. It is the patterns they show. Utilities and industries that monitor these parameters continuously and compare them with each other get an earlier indication of unusual conditions than traditional inspection or lab testing alone can provide, which supports both operational response and compliance reporting. FAQs Why should flow and turbidity monitoring be combined rather than done separately? Monitoring them together helps operators interpret events. For example, a turbidity rise with no flow change may suggest a localised source, while a rise alongside increased flow may be more consistent with a storm or erosion event. Neither pattern proves a cause, so both are treated as prompts to investigate further. What is the advantage of non-contact flow sensors in flow and turbidity monitoring?  Non-contact sensors measure flow velocity without touching the water, which reduces the fouling and maintenance issues that can affect contact-based sensors in wastewater and sewer environments. Can flow and turbidity monitoring flag a filter problem earlier than a lab test?  It can provide an earlier indication. Turbidity monitors report continuously, so a change in filter performance can show up in near real time, whereas a scheduled lab sample gives a reading only at the time it is taken. A lab test is

Automation, Automation, Case Studies, CEMS—Continuous Emission Monitoring System, Continuous Emission Monitoring System (CEMS), News, PROJECT SPOTLIGHT

From Stack Emissions to Connected Monitoring: Aaxis Nano Deploys CEMS at Grasim Industries

7 Continuous emission monitoring systems From Stack Emissions to Connected Monitoring: Aaxis Nano Deploys CEMS at Grasim Industries 17 October 2026  | Maharashtra, India   7 CEMS Units | Continuous Emission Monitoring | Stack Monitoring | Telemetry & Data Acquisition The Project Aaxis Nano Technologies successfully completed the supply and deployment of seven Continuous Emission Monitoring Systems (CEMS) for Grasim Industries Limited, Maharashtra, enabling online stack emission monitoring through integrated analysers, stack parameter measurement and telemetry-enabled data acquisition. Comprehensive Stack Emission Monitoring The installed CEMS solution enables continuous monitoring of critical emission parameters including SOx (0–1000 ppm), NOx (0–1000 ppm), SPM (0–150 ppm) and Oxygen (O₂) (0–20%). The system also continuously measures essential stack parameters including temperature, pressure and flow, providing a comprehensive view of stack emission conditions. SOx | NOx | SPM | O₂ Temperature | Pressure | Flow Integrated CEMS Infrastructure The deployment includes a complete CEMS infrastructure comprising continuous emission monitoring analysers, remote calibration facilities, stack monitoring instrumentation for temperature, pressure, flow and oxygen measurement, along with associated communication systems. The system is based on TUV / MCERT QAL 1 approved monitoring technology, with ABB gas analysers and Aaxis telemetry-based communication solutions supporting continuous measurement and transmission of stack emission data. Telemetry & Data Acquisition The installed telemetry and data acquisition infrastructure enables automated collection of emission data from monitoring instruments and real-time transmission through GSM/GPRS connectivity to CPCB and SPCB servers. The integrated system provides a connected platform for remote access and continuous monitoring of emission data. GSM/GPRS | CPCB | SPCB The Outcome The completed deployment provides Grasim Industries’ Birla Paints Division with a connected CEMS infrastructure across seven monitoring points, combining continuous emission measurement, automated data acquisition and real-time telemetry for ongoing environmental monitoring. Aaxis Nano Technologies Pvt. Ltd. Continuous Emission Monitoring System | Stack Monitoring | CEMS Integration | Data Acquisition | Telemetry | Environmental Monitoring

Scroll to Top